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TFT LCD Factory & Quality Control
Real ODM manufacturing processes, inspection controls and reliability support for industrial TFT LCD projects.
DISEA MANUFACTURING BASE
Factory-Direct Display Manufacturing Support
DISEA designs, develops and manufactures industrial TFT LCD modules, capacitive touch panels and LCD driver boards. Production support covers module assembly, touch integration, inspection, testing and repeat-order coordination.
0.9–15.6 inchDisplay solutions
5,000+Customization projects
POG–PackingIntegrated process coverage
DETAILED WORKFLOW
Explore the Real Production Process
Open each production stage to review its eight real process photos. Only the first stage is expanded by default.
01POG Process — Glass Preparation & Electrical Testing
Glass cutting, basket loading, multi-stage washing, polarizer attachment, defoaming and electrical inspection.
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POG Process — Glass Preparation & Electrical Testing
Glass cutting, basket loading, multi-stage washing, polarizer attachment, defoaming and electrical inspection.
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Small Glass Pieces Placed in Baskets
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Eight-Tank Glass Washing & Drying
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LCD Electrical Test
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LCD Washing
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Polarizer Attachment
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POG Defoaming
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POG Electrical Test
02FOG Process — Bonding & Particle Inspection
POG loading, plasma washing, ACF attachment, IC and FPC bonding, AOI inspection and glue dispensing.
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FOG Process — Bonding & Particle Inspection
POG loading, plasma washing, ACF attachment, IC and FPC bonding, AOI inspection and glue dispensing.
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POG Loading Equipment
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LCD Step Plasma Washing
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ACF Attachment
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IC Bonding
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FPC Bonding
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AOI Particle Inspection
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FOG Electrical Test
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Equipment Dispense Glue
03LCM Process — Assembly & Finished Module Testing
Automatic drying, backlight and RTP assembly, soldering, finished module measurement, darkroom testing and coding.
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LCM Process — Assembly & Finished Module Testing
Automatic drying, backlight and RTP assembly, soldering, finished module measurement, darkroom testing and coding.
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Automatic Drying
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Automatic Assembly Backlighting
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Automatic Assembly RTP
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Automatic Soldering
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Equipment Pull Handle
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LCM Finished Electrical Measurements
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Testing in the Darkroom
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Product Coding
04CTP Process — Sensor Bonding & Touch Testing
Sensor plasma washing, ACF attachment, FPA bonding, electrical testing, OCA bonding, defoaming, scribing and UV curing.
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CTP Process — Sensor Bonding & Touch Testing
Sensor plasma washing, ACF attachment, FPA bonding, electrical testing, OCA bonding, defoaming, scribing and UV curing.
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Sensor Plasma Washing
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Sensor ACF Attachment
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Sensor FPA Bonding
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Electrical Test & Program Burning
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Cover Lens OCA Bonding
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CTP Defoaming
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CTP Scribing Test
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CTP UV Solidify
05Packing Process — Final Inspection to Warehouse
Cover inspection, optical bonding, accessory assembly, protective-film application, OQC, wrapping, packing and warehouse handling.
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Packing Process — Final Inspection to Warehouse
Cover inspection, optical bonding, accessory assembly, protective-film application, OQC, wrapping, packing and warehouse handling.
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Cover Inspection and Cleaning
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LCM Optical Bonding
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Accessories Assembly
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Exterior Cleaning & Applying Protective Film
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OQC Final Quality Control
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Wrapping the LCM
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Packing
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Warehouse
QUALITY CONTROL
Inspection and Testing Throughout Production
Quality checks are integrated from incoming material review to final packing and shipment verification.
- Incoming InspectionLCD panel, IC, backlight, FPC, touch sensor and cover-lens checks.
- In-Process ControlBonding alignment, dust control, assembly and appearance inspection.
- Functional TestingImage, signal, brightness, touch response and abnormal-line screening.
- Outgoing QCFinal appearance, quantity, labels, packing and shipment verification.
INSPECTION & RELIABILITY CAPABILITIES
Laboratory Inspection & Reliability Equipment
DISEA uses inspection, dimensional-measurement and environmental test equipment to support material evaluation, process verification and product reliability review. The applicable test plan is confirmed according to the display structure, operating environment and customer requirements.
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Differential Interference Contrast Microscope
Used to inspect surface structures, particles and microscopic defects.
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Salt Spray Test Chamber
Used to evaluate the corrosion resistance of materials and metal components.
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Contact Angle Measuring System
Used to measure surface wettability, cleanliness and coating consistency.
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Xenon Arc Weathering Test Chamber
Used to evaluate resistance to light, heat and accelerated weathering.
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Walk-In Aging Test Chamber
Used for batch aging and extended operational reliability verification.
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Thermal Shock Test Chamber
Used to evaluate performance under rapid high- and low-temperature transitions.
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Temperature and Humidity Test Chamber
Used to verify performance under controlled temperature and humidity conditions.
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Automatic Vision Measuring System
Used for dimensional measurement and appearance inspection of display-related components.
Testing scope, sample quantity, conditions and acceptance criteria are confirmed during project review and may vary by product requirement.
RELIABILITY & PROJECT SUPPORT
Support Beyond the Production Line
Testing and project-support items are confirmed according to the application and customer requirements.
Environmental Review
High/low temperature, thermal shock, humidity and sunlight-readable application review.
Touch & Cover Review
Touch sensitivity, water or glove use, cover-lens structure and optical-bonding review.
Supply Continuity
Lifecycle communication, repeat-order consistency, alternative planning and packing confirmation.
FACTORY & ENGINEERING REVIEW
Contact the Engineering TeamDiscuss Your Display Project with DISEA
Prepare your target size, interface, mechanical limits, application environment and available drawing or sample information.